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How AI is driving supply chain advancements for food manufacturers


As food and beverage companies look to artificial intelligence to modernize and streamline their plants, Jonathan Darling believes the technology can be used to bring CPGs closer to their consumers.

Darling, the industrial automation market segment leader for Schneider Electric, said the ultimate goal of his company is to bring tools like AI to companies to streamline their supply chains in an effective way.

One way AI can be effectively utilized by food and beverage companies, he said, is contextualizing data points to center their consumers in the products they create and what consumer groups they should serve — for example, using data that shows if a consumer is more likely to buy Oreos since 70% of their social media followers bought them. – this part is tripping me up.

“It can help to analyze data to see if decisions can be made on new equipment investments or, if they need to shift how they’re making a product to reduce overuse of ingredients or loss of ingredients through manufacturing issues or efficiencies,” Darling said.

Several food and beverage companies have leveraged and increased their reliance on AI in recent years for new product development, often in burgeoning categories like better-for-you foods. Last year, Mars entered a collaboration with life sciences company PIPA to advance the development of plant-based ingredients for new products. And in April, beverage giant AB InBev announced the development of a “futuristic beer” — Beck’s Autonomous — which was selected by artificial intelligence after developing millions of flavor combinations. And ADM is partnering with food tech company Brightseed to develop immunity-boosting ingredients.

Darling said that while AI is a game changer, its outputs are only made up of its inputs.

“We understand that the tool is not the answer, but it is the conduit that helps companies move towards the achievement and accomplishment of their goals,” Darling said.

Darling said Schneider Electric works with a variety of CPGs — large breweries, coffee manufacturers and water bottlers — to verify that the machinery in its facilities is not at risk of obsolescence. It then helps companies create a roadmap to implement new equipment into its plants, in terms of budgets and resource allocation.

While there are fears among some observers about the potential for increasing artificial intelligence leading to mass labor displacement, Darling said food and beverage manufacturers can use AI to improve their plants and keep them running. Specifically with the recruitment process, he said, the technology can help ensure candidates are qualified for the positions.

“I think a lot more comfort is going to come in learning how to use it as a tool versus as a solution,” Darling said.

A scientist uses PIPA's LEAP system to get information about functional ingredients.

A scientist uses a PIPA artificial intelligence platform.

Courtesy of PIPA

 

How tech could drive down emissions

Companies looking to lower their carbon footprint over the next decade — particularly indirect scope 3 emissions from ingredient transportation and waste, which make up 87% of industry emissions — will turn to AI to help discover where proper investments can be made.

Darling said the biggest issue automation companies run into when attempting to make food and beverage supply chains more sustainable is working to implement new software and data without any major disruptions to their production.

While food companies may make lofty expectations for their own abilities, Darling said they must be tethered to tangible outcomes. He quoted Bill Gates, who once said people often “overestimate what they can do in one year and underestimate what they can do in ten years.”

But Darling doesn’t think the food industry’s emissions goals are unachievable. He said companies will primarily be concerned about showing a positive return on investment into sustainable practices — something they will need to continue working towards. This includes tailoring strategies to specific locations of facilities and having the right people in charge to course correct.

“What’s needed is an internal audit of where we are at at our current state, and what is actually achievable and actionable that’s going to help us move the needle towards that five- or 10-year goal when it comes to reducing emissions,” Darling said.

When Schneider Electric works with food companies, he said, it details risks that currently exist in its supply chain and examines whether new technologies can help mitigate them.

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